CIP cleaning system product overview:

The CIP system is called Cleaning In Place (Cleaning In Place), also known as Positioning Cleaning System. The system does not require the operator to disassemble or move the cleaning equipment, and can use high-temperature cleaning liquid with a certain concentration online to perform high-intensity cleaning of the equipment that needs to be cleaned, and clean the equipment and product contact surfaces. The cleaned liquid can be recycled in a centralized manner to reduce environmental pollution. It is especially suitable for cleaning and purifying equipment with high hygiene requirements, and is widely used in pharmaceutical, food, biological and other industries.

Classification of CIP cleaning system:

1. According to the structure classification, it can be divided into one-piece and split-type;

2. According to the classification of cleaning contents, it can be divided into simple and diverse types;

3. Classified by control method, it can be divided into manual control, semi-automatic control, and fully automatic control.

CIP cleaning system structure composition:

The complete CIP cleaning system consists of CIP tanks, pumping stations, pipelines, valves and cleaners. At the same time, the structure of the complete cleaning system can be designed according to customer requirements and different product characteristics.

1. Acid tank: SUS316L, with a volume ranging from 500 to 20000L, customized according to customer requirements;

2. Alkali tank: SUS316L, with a volume ranging from 500 to 20000L, customized according to customer requirements;

3. Clean water tank: SUS316L, with a volume ranging from 500 to 20000L, customized according to customer requirements;

4. Backwater tank: SUS316L, with a volume ranging from 500 to 20000L, customized according to customer requirements;

5. Process pumps, return pumps, conversion boards, operating platforms, pipeline valves, etc., constitute a complete CIP cleaning station;

6. CIP cleaners on various equipment, tanks and pipelines.

7. Various sensors, including temperature, pressure, liquid level, flow rate, conductivity, etc., are linked with the control system and interlocked to ensure the stable operation of the entire CIP cleaning system.

Features of CIP cleaning system:

1. The CIP cleaning system has low operating cost, compact structure, small footprint, and convenient installation and maintenance.

2. Realize the in-situ cleaning of tanks, equipment, and pipelines. The entire cleaning process is completed in closed equipment, and the cleaned liquid can be recycled and reused according to requirements in a unified manner, reducing secondary pollution, and also Reduce the customer's use cost.

3. The number of CIP cleaning channels can be set and adjusted according to production requirements. Colleagues can clean two or more areas, which greatly shortens the CIP cleaning time and improves the production efficiency of the equipment.

4. The CIP system can automatically detect, add liquid, discharge and display the cleaning liquid. It has a high degree of automation, simple operation and good cleaning effect. It is more in line with the hygienic requirements of modern large-scale pharmaceutical and food production and processing technology and the requirements of the production environment.

5. By setting the control system, various process parameters can be automatically switched, and parameters such as cleaning time, pH, temperature, and liquid level can be adjusted.

6. All operation records can be recorded to facilitate GMP certification.

7. Customized design can be carried out according to the special requirements of customers.

The general procedure of CIP cleaning:

Taking the food and beverage industry as an example, the general cleaning procedure is as follows:

1. Pre-cleaning, you can use the recovered liquid after the last CIP cleaning for 3~5 minutes, hot water above 60℃;

2. Alkaline washing, configure 1%~2% concentration solution, wash for 10~20 minutes, the liquid temperature is 60~80℃; you can decide whether to reuse or not according to the cleaning liquid;

3. Intermediate washing, according to process requirements, prepare detergent, wash for 5-10 minutes, the temperature of the detergent is about 60℃;

4. Wash with clean water, and finally use clean water to clean the entire equipment pipeline system. The cleaning time is 10-20 minutes. The cleaning water can be reused according to the process requirements.

1. Fixed cleaning ball: The connection method is mainly clamp type, welding type, and the inner surface is mechanically polished. Its water flow is large, but it cannot realize automatic expansion and contraction. It is mainly used for cleaning simple tanks and other equipment.

2. Telescopic cleaning head: This type of cleaning head realizes the automatic ejection and reset of the cleaning device. The telescopic cleaning head is welded to the pipe wall or container wall, and the internal cleaning device is ejected by the pressure of the cleaning liquid during work, and the rotary cleaning is realized under the action of the liquid pressure